Oversized Fire-Rated Glass for Atriums and Facades

20-02-2026

Oversized Fire-Rated Glass for Atriums and Facades

Architectural Ambition Meets Fire Safety: The Demand for Monumental Transparency

Modern architectural design for commercial hubs, airports, and public buildings increasingly features grand, light-filled atriums and expansive glass facades. These elements are central to creating a sense of openness, connectivity, and well-being. However, these vast transparent surfaces present a significant fire safety challenge, as they can potentially act as pathways for fire and smoke to spread vertically and horizontally. Standard-sized fire-rated glass panels, with their frequent framing members, would interrupt the desired seamless aesthetic. This is where oversized fire-rated glass becomes critical. PyroNano specializes in manufacturing large-format panels that meet stringent fire resistance ratings (such as EI60 or EI120), allowing architects to maintain the architectural vision of uninterrupted views and daylight penetration while integrating vital fire compartmentation directly into the atrium or facade itself. This transforms the building envelope from a mere weather barrier into an active, certified life-safety system.

Monumental glass partitions

Engineering the Invisible Barrier: Performance, Structure, and Certification

The performance of oversized fire-rated glass is a feat of advanced engineering. Each panel is a multi-layer laminated assembly, typically comprising layers of tempered glass bonded with transparent intumescent interlayers. When exposed to fire, these interlayers expand to form a thick, opaque, and insulating char that blocks heat and flames. For oversized panels, achieving uniform integrity and insulation across a vast surface requires precision manufacturing to eliminate weak points. The glass must also possess exceptional structural strength to withstand wind loads and other environmental stresses, especially in facades. Concurrently, the support system is equally critical. PyroNano engineers high-performance framing, often from steel or reinforced aluminum, designed to handle the substantial weight of the large panels and accommodate thermal expansion during a fire. The entire assembly—glass and frame—undergoes rigorous full-scale furnace testing according to standards like BS EN 1364-1 (for walls) or BS EN 1364-2 (for facades) to certify its fire rating for the required duration, ensuring real-world reliability.

EI60 curtain wall glass

Beyond Protection: Delivering Value through Aesthetics, Light, and Safety

The application of oversized fire-rated glass delivers profound value beyond basic code compliance. In atriums, it can serve as towering fire-separating walls between wings of a building or as a protective enclosure for elevator banks, ensuring safety without compromising the soaring, open atmosphere that defines such spaces. In facades, it allows entire sections of the building envelope to be both weatherproof and fire-resistant, preventing fire from jumping between floors—a key concern in high-rise safety. The high transparency of PyroNano's glass maximizes daylighting, reducing artificial lighting needs and contributing to sustainable building goals. By minimizing visual obstructions, it fosters visual connectivity, enhancing wayfinding and security. For building owners, this integration of superior fire protection into the primary architectural statement enhances the asset's value, safety, and marketability, proving that the most stunning architectural designs can also be the safest.

Large format fire glass

Oversized fire-rated glass is a transformative technology for modern architecture, enabling the creation of breathtaking atriums and facades that are inherently safe. By combining advanced material science with rigorous certification, PyroNano provides architects with the tools to push design boundaries while embedding critical fire protection into the very fabric of a building.

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